I need help please. Emergency R&R SI6048

I've got a problem. I've got an SMA Sunny Island SI6048 that has been replaced under warranty... well, the replacement is here, I've got to do the actual removal and replacement. I really need to be able to R&R this unit with everything else in situ, and will be in the dark for the duration of this process.
It is mounted, hanging on a hook attached to a MidNite Solar backplate with a matching MidNite Solar E-panel below and two MidNite Classic 250V charge controllers to the left. Installation was - the plate went to the wall, the hook (SMA's plate) went to the plate, the SI6048 was hefted (it's 143 pounds) up onto the hook by two really big dudes who don't work for me. Then the E-panel was mounted below the Si-6048 and wired in, along with the 2 charge controllers. Attached to the conduit, to a box, and passthru to the outside panel.
I as you can probably well imagine, don't want to do this in the reverse order unless I really, really have to. I need to figure a way to R&R the SI6048 without removing/unhooking (except the inverter/charger) the E-panel. I asked MidNite Solar (in their forum) and was told they put a 2x6 between the inverter/charger and the E-panel, but I guess they forgot they built this with .5MM clearance minimum and along the sides an average of 1.5MM above what might as well be a knife-edge when you are talking 143# above it - a real finger amputation hazard.
That leaves the two handle-etts up top in the vents, and maybe the front lip of the bottom of the inverter/charger but I'd rather have it hefted into place with the cover on, so scratch that... maybe a nylon strap under it and some D-rings?
Does anybody have an idea?
I need help, the clock it ticking for the return of the old unit (still in use) to SMA or I'll owe for the new one - less than 2 weeks left.
Thanks in advance!
Bear


It is mounted, hanging on a hook attached to a MidNite Solar backplate with a matching MidNite Solar E-panel below and two MidNite Classic 250V charge controllers to the left. Installation was - the plate went to the wall, the hook (SMA's plate) went to the plate, the SI6048 was hefted (it's 143 pounds) up onto the hook by two really big dudes who don't work for me. Then the E-panel was mounted below the Si-6048 and wired in, along with the 2 charge controllers. Attached to the conduit, to a box, and passthru to the outside panel.
I as you can probably well imagine, don't want to do this in the reverse order unless I really, really have to. I need to figure a way to R&R the SI6048 without removing/unhooking (except the inverter/charger) the E-panel. I asked MidNite Solar (in their forum) and was told they put a 2x6 between the inverter/charger and the E-panel, but I guess they forgot they built this with .5MM clearance minimum and along the sides an average of 1.5MM above what might as well be a knife-edge when you are talking 143# above it - a real finger amputation hazard.
That leaves the two handle-etts up top in the vents, and maybe the front lip of the bottom of the inverter/charger but I'd rather have it hefted into place with the cover on, so scratch that... maybe a nylon strap under it and some D-rings?
Does anybody have an idea?
I need help, the clock it ticking for the return of the old unit (still in use) to SMA or I'll owe for the new one - less than 2 weeks left.
Thanks in advance!
Bear




SMA Solar Sunny Island SI6048
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
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MidNite Solar SMA-OG E-panel
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MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
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24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
Comments
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
Trukn,
From the pics, it is not really to get a picture of what is above the Si.
Could you use a lever hoist, block and tackle, connected to something above the Si, like some ceiling member. Use a strap under the Si, to connect to the lifting device, or, possibly a ratchet strap to do the lifting, too ... I do not (or, perhaps cannot) see what is the big deal.
There must be site-specific things that are an impedance (?).
Back to the woodwork. Good Luck, Vic
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
2.1 Kw Suntech 175 mono, Classic 200, Trace SW 4024 ( 15 years old but brand new out of sealed factory box Jan. 2015), Bogart Tri-metric, 460 Ah. 24 volt LiFePo4 battery bank. Plenty of Baja Sea of Cortez sunshine.
Second system 1890W 3 × 300W No name brand poly, 3×330 Sunsolar Poly panels, Morningstar TS 60 PWM controller, no name 2000W inverter 400Ah LFP 24V nominal battery with Daly BMS, used for water pumping and day time air conditioning.
5Kw Yanmar clone single cylinder air cooled diesel generator for rare emergency charging and welding.
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
Second system 1890W 3 × 300W No name brand poly, 3×330 Sunsolar Poly panels, Morningstar TS 60 PWM controller, no name 2000W inverter 400Ah LFP 24V nominal battery with Daly BMS, used for water pumping and day time air conditioning.
5Kw Yanmar clone single cylinder air cooled diesel generator for rare emergency charging and welding.
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
Second system 1890W 3 × 300W No name brand poly, 3×330 Sunsolar Poly panels, Morningstar TS 60 PWM controller, no name 2000W inverter 400Ah LFP 24V nominal battery with Daly BMS, used for water pumping and day time air conditioning.
5Kw Yanmar clone single cylinder air cooled diesel generator for rare emergency charging and welding.
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
or, install 2 of the front cover strews, with big washers, and a cable and hang it from 2 screws ? The look possibly too small, and I might go with trying to thread rope thru the chassis - maybe use a giant 2' long zip tie as a probe to fish the rope thru with ? Any internal parts that might get ripped off a PCB when the rope tightens up ?
|| Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
|| VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A
solar: http://tinyurl.com/LMR-Solar
gen: http://tinyurl.com/LMR-Lister ,
Second system 1890W 3 × 300W No name brand poly, 3×330 Sunsolar Poly panels, Morningstar TS 60 PWM controller, no name 2000W inverter 400Ah LFP 24V nominal battery with Daly BMS, used for water pumping and day time air conditioning.
5Kw Yanmar clone single cylinder air cooled diesel generator for rare emergency charging and welding.
I used 4 small lag bolts in to 3/4 ply wood to hold it .
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
2.1 Kw Suntech 175 mono, Classic 200, Trace SW 4024 ( 15 years old but brand new out of sealed factory box Jan. 2015), Bogart Tri-metric, 460 Ah. 24 volt LiFePo4 battery bank. Plenty of Baja Sea of Cortez sunshine.
-Bill
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast
JA Solar 330W 'Cypress series' 72 cell panels (18)
MidNite Solar Classic 250 MPPT charge controllers (2)
MidNite Solar MODBUS/Canbus communications adaptor for Sunny Island
MidNite Solar SMA-OG E-panel
MidNite Solar WhizBang Jr current sensor
MidNite Solar MNSPD300V surge protection device (3)
MidNite Solar MNSHUNT 50mv/500A DC shunt
MidNite Solar MNSOB3R-4P PV array shut off box
MidNite Solar Birdhouse 1 RSS initiator
MidNite Solar Battery disconnect module
MidNite Solar Disconnect PSB
Atkinson GSCM mini-i generator start module
Cummins Onan Quiet Diesel QD-8000 8HDKAK diesel inverter generator
Cummins Onan Quiet Diesel QD-3200 3.2HDZAA diesel cycloconverter generator
24-125-11 Monterey Industrial 'Big Sur' 986Ah 48V battery
285-gallon diesel fuel tank
Off the grid on the PNW coast