generator battery charging

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elesaver
elesaver Solar Expert Posts: 185 ✭✭
In looking at a few generators online, I see only a 12V battery charger option. Certainly this would not work for a 24V battery bank so there has to be something more about these. Would someone explain how to charge battery banks larger than 12V with an external charger? Thank you.
1st system:  24Vsystem with 8 X 300W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 150, Outback VFX 3524 with mate, 2 X 12V  fforklift batteries in series 938 aH,  (Outback PSX transformer, Honda EU3000is...not currently hooked up but available if/when needed)

2nd system:  24V system with 4 X 310W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 200, Cotek 1500W pure sine inverter, Trojan 125 batteries (8 available but "currently" using 4)

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  • Cariboocoot
    Cariboocoot Banned Posts: 17,615 ✭✭✭
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    Re: generator battery charging

    Get a 24 or 48 Volt charger:

    http://www.solar-electric.com/batteries-meters-accessories/bach2/bach1.html

    Quite often when you go up to a 24 or 48 Volt system you buy an inverter with the charger built in. They tend to work better than stand-alone chargers too.
  • elesaver
    elesaver Solar Expert Posts: 185 ✭✭
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    Re: generator battery charging

    OK. I have to back up. If there is no grid power due to outage, etc., and if you have solar panels/cc/battery bank/inverter, etc., how do you charge the batteries with a generator during times of little or no sun? The generators I have seen are showing 12V charging. It seems in the signature lines of posters on this board, many have generators so how are they used to keep batteries up? I hope this explains my confusion in the process of using a generator. OR, is the generator used to provide power to the inverter instead of the inverter drawing from the batteries during times of no/little sun?
    1st system:  24Vsystem with 8 X 300W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 150, Outback VFX 3524 with mate, 2 X 12V  fforklift batteries in series 938 aH,  (Outback PSX transformer, Honda EU3000is...not currently hooked up but available if/when needed)

    2nd system:  24V system with 4 X 310W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 200, Cotek 1500W pure sine inverter, Trojan 125 batteries (8 available but "currently" using 4)

  • Cariboocoot
    Cariboocoot Banned Posts: 17,615 ✭✭✭
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    Re: generator battery charging

    I don't know what generators you've been looking at but most of them put out 120 VAC power the same as any outlet. Some also have 12 VDC output, but it is low current and useless for charging.

    One of the most popular, the Honda EU2000i: http://powerequipment.honda.com/generators/models/eu2000i

    Note output of 120 VAC @ 13.3 Amps (1600 Watts) and 12 VDC @ 8 Amps (96 Watts).
  • elesaver
    elesaver Solar Expert Posts: 185 ✭✭
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    Re: generator battery charging

    So, then, the generator is used to power a battery charger which is to the voltage range of the bank, eh? OK. I see how that would/could work. But back to the concept, if I may. An Outback VFX has ac in for a generator, I presume? (Presumptions have killed me so far so why not one more? :-) ) So, you would wire the generator into the inverter and re-charge the batteries in that way? I know I have read that you have to remove the ground within the generators in order for them to work with the inverters somewhere. Apparently, the inverter converts the VAC to VDC somehow? This is getting more fascinating as I go. :-) I would feign ignorance but some things are too obvious.
    1st system:  24Vsystem with 8 X 300W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 150, Outback VFX 3524 with mate, 2 X 12V  fforklift batteries in series 938 aH,  (Outback PSX transformer, Honda EU3000is...not currently hooked up but available if/when needed)

    2nd system:  24V system with 4 X 310W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 200, Cotek 1500W pure sine inverter, Trojan 125 batteries (8 available but "currently" using 4)

  • Cariboocoot
    Cariboocoot Banned Posts: 17,615 ✭✭✭
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    Re: generator battery charging
    elesaver wrote: »
    So, then, the generator is used to power a battery charger which is to the voltage range of the bank, eh? OK. I see how that would/could work. But back to the concept, if I may. An Outback VFX has ac in for a generator, I presume? (Presumptions have killed me so far so why not one more? :-) ) So, you would wire the generator into the inverter and re-charge the batteries in that way? I know I have read that you have to remove the ground within the generators in order for them to work with the inverters somewhere. Apparently, the inverter converts the VAC to VDC somehow? This is getting more fascinating as I go. :-) I would feign ignorance but some things are too obvious.

    An inverter-charger such as the VFX does both jobs: when there is AC present on AC IN it switches to charging the batteries and the loads on AC OUT are run directly from the generator. The built-in charger is basically the inverter running in reverse.

    Most generators do not have an N-G bond in them to remove as they are considered "portable devices" and as such have floating neutrals. You juts hook hot to hot, neutral to neutral, and ground to ground. It works.
  • elesaver
    elesaver Solar Expert Posts: 185 ✭✭
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    Re: generator battery charging

    Now I see the picture. It's wonderful thing. ;)
    1st system:  24Vsystem with 8 X 300W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 150, Outback VFX 3524 with mate, 2 X 12V  fforklift batteries in series 938 aH,  (Outback PSX transformer, Honda EU3000is...not currently hooked up but available if/when needed)

    2nd system:  24V system with 4 X 310W panels, Midnite Solar combiner box, Midnite Solar mini-dc disconnect, Midnite Solar Classic 200, Cotek 1500W pure sine inverter, Trojan 125 batteries (8 available but "currently" using 4)

  • oil pan 4
    oil pan 4 Solar Expert Posts: 767 ✭✭✭✭
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    Re: generator battery charging

    Go on ebay and search " ___ volt battery charger".
    Chances are what ever voltage you could ever want there is a charger for you.

    Solar hybrid gasoline generator, 7kw gas, 180 watts of solar, Morningstar 15 amp MPPT, group 31 AGM, 900 watt kisae inverter.

    Solar roof top GMC suburban, a normal 3/4 ton suburban with 180 watts of panels on the roof and 10 amp genasun MPPT, 2000w samlex pure sine wave inverter, 12v gast and ARB air compressors.

  • icarus
    icarus Solar Expert Posts: 5,436 ✭✭✭✭
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    Re: generator battery charging

    Pay attention to qualtiy of charge, and charger, including efficiency, Power Factor, battery temp monitor etc. An typical automotive type charger is a bad idea for PV batteries. In short, to some great extent, you gt wht you pay for. For a stand alone, consider a Xantrex or Iota. Look at NAWS home site for mor info.

    Tony
  • BoFuller
    BoFuller Solar Expert Posts: 187 ✭✭✭
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    Re: generator battery charging

    I have a question on WHEN to charge with the generator. During December and January, when the sun is low and the days are short, I don't get a full charge. I have been running the genny for about an hour in the morning 8:00 am to 9:00 am to give the system a boost, then the solar panels finish it. When I left for a week, my friend, who stayed there, said it was better to run the genny about 6:00 pm, after dark. I told him I thought that was messing up the cycles, but he swears it's better. Any advice?
    12 Kyocera 235 panels, 3 Gyll LiFePO4 batteries (previously 16 Trojan L16 RE-B batteries), Outback 3600W 48V system, Generac 11K propane backup generator, NW AZ, off grid, 6,000 ft (system installed in April 2015)

  • westbranch
    westbranch Solar Expert Posts: 5,183 ✭✭✭✭
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    Re: generator battery charging

    Did he run the gen and shut everything off when the gen shut down?
    If so the battery would be reasonably well charged, maybe not 100% but OK, and if he did not use the power till the afternoon.... might be better . the way to know is record the numbers..

    hth
     
    KID #51B  4s 140W to 24V 900Ah C&D AGM
    CL#29032 FW 2126/ 2073/ 2133 175A E-Panel WBjr, 3 x 4s 140W to 24V 900Ah C&D AGM 
    Cotek ST1500W 24V Inverter,OmniCharge 3024,
    2 x Cisco WRT54GL i/c DD-WRT Rtr & Bridge,
    Eu3/2/1000i Gens, 1680W & E-Panel/WBjr to come, CL #647 asleep
    West Chilcotin, BC, Canada
  • mike95490
    mike95490 Solar Expert Posts: 9,583 ✭✭✭✭✭
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    Re: generator battery charging

    I would say YOU are right, and your friend is wrong. I do the same as you - so it's got to be right !!

    But if you care about conserving fuel, and generator hours, run the generator in the am, and bulk the batteries up. When the charge rate starts to taper off, is when I shut down the genset. Any sun in the rest of the day, will complete absorb and then go to float.

    Conversely, if sun arrives mid day, and the batteries are low, they may not get through the full bulk cycle or absorb, so the evening generator run will be less efficient, as you are burning fuel and only getting a partial charge rate.
    Powerfab top of pole PV mount | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister ,

  • BB.
    BB. Super Moderators, Administrators Posts: 33,457 admin
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    Re: generator battery charging

    Generators are generally most efficient with 50% or more of rated load. Inverter generators can get down towards 25% of rated load and still be fairly fuel efficient (diesels are more efficient overall).

    Lead acid batteries are most efficient when charging at less than ~80% state of charge, and least efficient when charging at 90% or higher (equalization is near zero percent efficient).

    Running the genset early in the morning (before the sun hits the array fully), can be very fuel efficient (heavy charging low, batteries at less than 80% full).

    Evening charging can be relatively efficient if the generator is supporting AC loads (cooking, lights, water pump, computer+TV+etc.) and/or a decent rate of charge (i.e., 50% or more of rated output). This is becoming common in regions that have "hybrid" generator+battery system--The house/small village runs from batteries during off peak hours and runs the generator to recharge and supply peak power (typically evening).

    If the battery bank is near fully charged when the sun comes up the next day--They you are simply substituting fuel for "free" solar power... Something that is not great idea.

    As long as you can run the genset in the morning (when needed), it seems like a good idea... And only run in the evening if battery power is seriously depleted (towards 50% state of charge) and/or bad weather is expected (low amount of solar power is expected).

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • oil pan 4
    oil pan 4 Solar Expert Posts: 767 ✭✭✭✭
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    Re: generator battery charging

    Running a generator at no load compared to between 1/4 and 1/3 load makes little difference in fuel consumption.
    So load them up.

    Solar hybrid gasoline generator, 7kw gas, 180 watts of solar, Morningstar 15 amp MPPT, group 31 AGM, 900 watt kisae inverter.

    Solar roof top GMC suburban, a normal 3/4 ton suburban with 180 watts of panels on the roof and 10 amp genasun MPPT, 2000w samlex pure sine wave inverter, 12v gast and ARB air compressors.