soldering tab wires to negative bus line(s)
System
Posts: 2,511 admin
all articles i have read online display the soldering of the tap wire(s) to the whole length of the negative bus line(s) of the solar cell.
if the neg bus line carries all current generated by the cell, doesn't this indicate the whole bus line is conductive ?
if so, when soldering the tab wires from the positive bus (the bottom of the solar cell) to the negative bus, why not only use say 1/4" over lap on the negative bus line and apply solder only to that point ?
what are the actual advantages to soldering the tab wire to the whole length of the negative bus line ?
is it adding some structural strength to the cell itself ?
it seems to me that there is a doubling of the 2 conductors - the bus line thickness which is probably quite thin, and the added thickness of the solder, and the tab wire.
please explain if possible...
if the neg bus line carries all current generated by the cell, doesn't this indicate the whole bus line is conductive ?
if so, when soldering the tab wires from the positive bus (the bottom of the solar cell) to the negative bus, why not only use say 1/4" over lap on the negative bus line and apply solder only to that point ?
what are the actual advantages to soldering the tab wire to the whole length of the negative bus line ?
is it adding some structural strength to the cell itself ?
it seems to me that there is a doubling of the 2 conductors - the bus line thickness which is probably quite thin, and the added thickness of the solder, and the tab wire.
please explain if possible...
Comments
-
Re: soldering tab wires to negative bus line(s)
The metalization on the back of the cell, can barely carry the power from the cell, so adding the tab wire (tinned soft copper), lowers the resistance. (copper loss) When panels are in an array, and wires go to the charge controller or inverter, larger gauges have to be used there, to reduce copper loss, and turning your hard won power into heat in the wires.Powerfab top of pole PV mount | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
|| Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
|| VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A
solar: http://tinyurl.com/LMR-Solar
gen: http://tinyurl.com/LMR-Lister ,
Categories
- All Categories
- 222 Forum & Website
- 130 Solar Forum News and Announcements
- 1.3K Solar News, Reviews, & Product Announcements
- 192 Solar Information links & sources, event announcements
- 888 Solar Product Reviews & Opinions
- 254 Solar Skeptics, Hype, & Scams Corner
- 22.4K Solar Electric Power, Wind Power & Balance of System
- 3.5K General Solar Power Topics
- 6.7K Solar Beginners Corner
- 1K PV Installers Forum - NEC, Wiring, Installation
- 2K Advanced Solar Electric Technical Forum
- 5.5K Off Grid Solar & Battery Systems
- 425 Caravan, Recreational Vehicle, and Marine Power Systems
- 1.1K Grid Tie and Grid Interactive Systems
- 651 Solar Water Pumping
- 815 Wind Power Generation
- 624 Energy Use & Conservation
- 611 Discussion Forums/Café
- 304 In the Weeds--Member's Choice
- 75 Construction
- 124 New Battery Technologies
- 108 Old Battery Tech Discussions
- 3.8K Solar News - Automatic Feed
- 3.8K Solar Energy News RSS Feed