So easy to fix many bad solar panels.

softdown
Solar Expert Posts: 3,985 ✭✭✭✭
We took off the protective panel and found extremely simple electronics. Basically just a few diodes connecting the power output. Diodes are cheap. We looked for “solar rated” diodes in the proper voltage range. Could be 45 or 50 volts for example.
Took us a couple minutes to try a few diodes and the burned out panels worked perfectly.
Could be a good idea to stock some diodes in the event of a lightning strike? A batch starts at ~ $8 or so.
First Bank:16 180 watt Grape Solar with FM80 controller and 3648 Inverter....Fullriver 8D AGM solar batteries. Second Bank/MacGyver Special: 10 165(?) watt BP Solar with Renogy MPPT 40A controller/ and Xantrex C-35 PWM controller/ and Morningstar PWM controller...Cotek 24V PSW inverter....forklift and diesel locomotive batteries
Comments
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Depends if Lighting Damaged the protection diodes, or damaged the solar cells (also diodes).
Better would be to do mitigation such as surge suppressors, proper grounding, etc.
In the end, a direct lighting strike can very easily damage even properly installed solar power systems.
-BillNear San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset -
Fair enough. But why not invest in some diodes at ~ .25 cents/panel, or so, for additional insurance.I have some personal experience with how remarkably easy it is to kill panels. They were even ~95% covered from the sun. Or so I thought. In hind sight it is likely that sunlight leached through a cheap plastic tarp.First Bank:16 180 watt Grape Solar with FM80 controller and 3648 Inverter....Fullriver 8D AGM solar batteries. Second Bank/MacGyver Special: 10 165(?) watt BP Solar with Renogy MPPT 40A controller/ and Xantrex C-35 PWM controller/ and Morningstar PWM controller...Cotek 24V PSW inverter....forklift and diesel locomotive batteries
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That's great if you have accessible diodes in your panels and they need to be replaced. A lot of them are potted in some weird orange/yellow synthetic amber.
2.1 Kw Suntech 175 mono, Classic 200, Trace SW 4024 ( 15 years old but brand new out of sealed factory box Jan. 2015), Bogart Tri-metric, 460 Ah. 24 volt LiFePo4 battery bank. Plenty of Baja Sea of Cortez sunshine.
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Wonder why they do that? Sounds messy.Yea, takes about 5 minutes to do a complete diode swap on my panels - from start to finish including accessing the diodes and finishing up. One panel read 13 volts, the other read 0 volts. So 4 or 5 bad diodes out of six - is my guess.First Bank:16 180 watt Grape Solar with FM80 controller and 3648 Inverter....Fullriver 8D AGM solar batteries. Second Bank/MacGyver Special: 10 165(?) watt BP Solar with Renogy MPPT 40A controller/ and Xantrex C-35 PWM controller/ and Morningstar PWM controller...Cotek 24V PSW inverter....forklift and diesel locomotive batteries
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It's to make them impervious to the elements
2.1 Kw Suntech 175 mono, Classic 200, Trace SW 4024 ( 15 years old but brand new out of sealed factory box Jan. 2015), Bogart Tri-metric, 460 Ah. 24 volt LiFePo4 battery bank. Plenty of Baja Sea of Cortez sunshine.
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O ring on the access plate should do that. Should.A single O ring keeps catastrophic disasters away in tens of billions of applications.First Bank:16 180 watt Grape Solar with FM80 controller and 3648 Inverter....Fullriver 8D AGM solar batteries. Second Bank/MacGyver Special: 10 165(?) watt BP Solar with Renogy MPPT 40A controller/ and Xantrex C-35 PWM controller/ and Morningstar PWM controller...Cotek 24V PSW inverter....forklift and diesel locomotive batteries
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>A single O ring keeps catastrophic disasters away in tens of billions of applications.
Or causes them in some. -
Yea, O ring failure is not rare. Opinions vary greatly but I suspect that O ring quality and proper sizing play important roles. “An O ring is an O ring” does not ring true in my opinion.However, being on the back of a solar panel mostly protects it from the elements. I would bet that O ring failure is not a leading cause of panel failure. If the O rings are somehow exposed to the elements then potting the diodes becomes a prudent measure.First Bank:16 180 watt Grape Solar with FM80 controller and 3648 Inverter....Fullriver 8D AGM solar batteries. Second Bank/MacGyver Special: 10 165(?) watt BP Solar with Renogy MPPT 40A controller/ and Xantrex C-35 PWM controller/ and Morningstar PWM controller...Cotek 24V PSW inverter....forklift and diesel locomotive batteries
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