Best Recharge Volt

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My XW6048 and 2 MPPT60 are grid tie and also have a 522 Amps 48V battery backup. Which is the optimum ReCharge Volt number for an Enhance Grid Support operating mode?  The purpose is to maintain the battery bank as fully charge as possible to have support in power failure. Wright now I have the Recharge Volt in 51V in the Inverter XW6048 and MPPT60 parameters.

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  • Pezquera
    Pezquera Registered Users Posts: 9 ✭✭
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    Horacio:
    What keeps your batteries charged is the grid support volts that you set on the system, normally the XW 6048 default setting is 53 to 54 volts, you don't want to keep the recharge volts close to the grid support volts, my settings are 54 volts grid support and 50 volts recharge volts, if you want to keep the voltage higher on your batteries you can raise the grid support volts a little, the final voltage will be depending on your battery type.
    Best
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    You need to review the manual/specifications for your battery bank...

    For Flooded Cell Lead Acid batteries that are designed for deep cycling... Keeping them in "float" (basically) > 12.8 volts (or 51.2 VDC @ ~77F/25C resting voltage) to upwards of 13.4 to 13.6 volts (ref 12 volt battery bank or 53.6 to 54.4 volts). Old/failing FLA batteries (and forklift/traction batteries) tend to use more float current.

    You are looking for two things--You want to account for "self discharge" (typically <1% rate of self discharge) and you want to "instantaneous" battery bus voltage to keep above >~51.2 "valley" voltage)...

    What do I mean by this? A single phase AC inverter draws a (sine squared) 120 Hz (60 Hz AC) pulse wave from while operating... More or less at 120/240 VAC sine wave maximum peak voltage, inverter draws max current from battery bus. And at the "zero crossing" of the AC sine wave (near zero battery bus current).

    If you had your "float voltage" at 12.8 volts (example) when AC inverter is running, the battery bus voltage may dip by 0.3 volt (picking number out of the air) or the "batteries see" 12.5 to 12.8 volts... Or you are "micro cycling" your battery bank by 120 HZ (AC inverter output power).

    So, as an example, if you set "float" >12.8+0.3 volts or 13.1 VDC float--then the batteries will not be "micro cycled/discharge" while floating.

    Assuming deep cycle FLA batteries--There have been discussions that they should be "cycled" from 100% to 75% (or less) SoC once a month... Both to show that everything is functional--And that "cycling" FLA deep cycle batteries is good for them (mixing electrolyte, shedding inactive plate materials, etc.)...

    If you have "float service" FLA batteries (and AGM?), just keeping them at Float (per factory specs) is the way to go...

    Long term, monitor water usage... FLA batteries do use water (say needing topped off every 2-6 months) if charging voltage(s) are set correctly. No Water usage, perhaps under charging. Too much water usage, may be "cooking" the batteries (note: there are different battery plate additives that can reduce water usage--The above numbers are "generic"--Your specific cells may be different).

    When to EQ... That is always an interesting discussion... "Tall cased" batteries generally are EQ'ed more often to mix the electrolite (once a month?). Also EQ if Cell to Cell SG varies by >0.030 SG units (EQ just enough to bring up low cells to match/they don't increase SG from reading to reading--every 30-60 minutes). Watch battery temperatures--Is possible after many hours at 2.5-5% rate of EQ charge to overheat battery bank (heat not good for FLA batteries).

    Lastly, for FLA batteries that are kept on "Float Charging"... If you see float charging current approaching 2%+ rate of charge (522 AH => 10.4+ Amps) the battery bank is "end of life" (or float voltage is too high) and the batteries can overheat and fail.

    You are looking for "differences" between cells/batteries in your bank. One battery with Higher or Lower voltage (or SG) than its neighbors--Needs to be looked at (check for clean/tight wiring connections, corrective EQ, etc.). Seeing Float Charge current increasing (less than 1% to over 1%, etc.), battery temperatures rising, too much or too little water usage, etc...

    Keep a log (SG, SG for pilot cell, cell/battery voltages resting/under discharge/under charging, etc.)--Watch for changes over time.

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset