Starting solar set up

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DDuffeeInc
DDuffeeInc Registered Users Posts: 12
I am currently taking the SEI PVOL101 Course and beginning to learn about solar. The first system I plan on installing is on my building.

We use right at 5,000 kwh per month in energy on this building. I know I can't generate that much but I want a decent size system to put into this load.

Can anyone recommend a good system say 3kw to 5kw to install? After looking I think I want to go with the Kyocera panels and thought the 235 watt panels would be best. Would it be better to pair up two 125 watt panels rather than a 235 watt panel? We have ample roof space for the install not matter what amount we want to install.

Also what about chargers? Sunny Boy or Xantrex or some other? Then the mounting hardware for a flat roof. Is there some hardwarer better than others in this?

I am still about 2 or 3 months away but want to make sure I am starting out with the right stuff before I begin?

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  • Cariboocoot
    Cariboocoot Banned Posts: 17,615 ✭✭✭
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    Re: Starting solar set up

    I'm going to assume this is a grid tie install?

    In which case you can run a few possible scenarios through PV WATTS http://www.nrel.gov/rredc/pvwatts/ and see how close you can get to your 5 kW hour target.

    NAWS has some "sample" systems listed here http://www.solar-electric.com/gridtiesolar.html which will give you some idea as to what you might expect.

    As far as panels go, it's mostly a matter of what fits your needs - including budget. The cost per Watt is a major influence on selection.

    SMA Sunnyboy inverters have a very good reputation with a lot of installs. Nothing wrong with Xantrex either, but you may not want/need the XW's hybrid capacity.
  • niel
    niel Solar Expert Posts: 10,300 ✭✭✭✭
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    Re: Starting solar set up

    wow, you use nearly 7kwh every hour! you mention it is a building so just what kind of building is this? in any case some conservation efforts i think are needed here no matter what kind of building it is.
  • DDuffeeInc
    DDuffeeInc Registered Users Posts: 12
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    Re: Starting solar set up

    Yes it will be a grid tied system.

    We are electrical contractors and the building is 18,000 sq ft of warehouse space and 5,000 sq ft of office space. We also have quite a bit of lot lighting and site lighting. Then you have shop equipment, reach-in cooler, air compressor, welder, auto lifts and such.

    I want to install a solar set up on our building so we can learn and begin installations for customers. There are very few installers here and we want to maybe get a niche to go with our contracting business.

    Thanks for the advice here. I am really enjoying the new adventure of learning solar.
  • icarus
    icarus Solar Expert Posts: 5,436 ✭✭✭✭
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    Re: Starting solar set up

    What kind of net metering agreement can you get from your utility? What kind of utility rebates and tax credits can you take advantage of. The simple tax credit that home owners can use are probably available to you, but I would guess that there are some other investment tax credits that might benefit you through the business. I would have a conversation with my accountant, and indeed see what pencils out, especially your cost of energy going forward. Installing a large system that reduces your cash flow draw, and at the same time becomes a selling point for the business is quite a win/win.

    I suspect it is benefit to the business, if you are going into the installation business, that you both have real experience with the hardware/installations. The PR value alone might justify some of the cost, allowing you to justify a bigger system than you might otherwise be interested in.

    Good luck and keep in touch.

    There are some very sharp folks here who have been there, done that, in many if not most aspects of RE. Using their expertise keeps you from having to reinvent the wheel.

    Tony
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Starting solar set up

    Also, before you purchase your first piece of hardware, check with your utility about the options for Solar PV GT power.

    In California (and many other regions), commercial vendors pay a "reservation charge" and a kWH/Hour charge.

    For some of the (few) commercial accounts I have seen, the reservation charge (based on your top 15 minutes of peak kW or kVA for the last year). And was worth about 1/2 the total electric bill (kWH per month billing was the other half).

    What I have seen happen (in a couple cases I read about) was that solar GT power you only get ~6 hours a day of power to make up for your 24 hour per day power usage... The your reservation charge remained the same (because the peak did not drop much or at all) or possibly even went up because the reservation charge also measured peak solar GT generation--And you were charged the same if it was 100kW peak of power you used or 100kW peak of power you generated.

    For large commercial/school/etc. installations, the billing details made or broke the system (at one San Diego school system, the overall cost of power went up with solar GT instead of down--even when the various incentives were taken into account).

    Obviously, with large GT solar systems (>10kW to >100kW), your utility is probably going to put an engineer on the project to ensure they can manage your power generation.

    Lastly, there have been reports (both US and Canada) of GT systems that are ready to connect, but the utility is refusing to allow the actual connection even after everything else as approved/pre-approved).

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • DDuffeeInc
    DDuffeeInc Registered Users Posts: 12
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    Re: Starting solar set up

    I will be looking into any incentives we are allowed. There is the 30% tax credit but I would like to see additional incentives.

    We are with Xcel Energy here and I do not think they have the deals that Colorado has but I am going to check.

    The SEI PVOL101 course so far has be excellent. In the first week I have been really excited about the new knowledge. I almost want to purchase a sysem now but better be patient until I have full grasp on PV set ups. I thought Kyocera was my choice brand but now I am also looking at Solarworld since they are multi cell.

    We really do not have many outages but I am tossing the thoughts of a battery back-up system just to see how they work. We are already set up for a generator back-up now. I am goin to take readings on the stand-by panel and see what comes out. When we built the buildin I made sure the large loads were not on this panel. We do have have about a dozen printers and PCs along with about 30 energy efficient lights. If we went into stand-by I could turn off more than half the lights as our building front is mostly glass. I really think 8 hours of battery stand by would be plenty for us to never go down.

    I do have another question though. Since we are on a Demand Charge rate of $12.00 pr Kwh if I install say a 9,000 Kw system would this power be ahead of Xcel's line while it is in place? We usually have about 22 Kw demand which is $244.00 per month on the bill every month so far. I do realize if we hit the demand early in the morning before the sun comes up then the system will not take the demand.

    On a side note we are installing a Skystream 600 also withing the next couple of months with this PV system. The wind here, is excellent. Our average wind speed on our site is 13.4 mph. That is from the 3Tier page. The wind yesterday blew 30 to 35 mph. As I type this it is 6:00 am and we are at 15 mph right now going for another 30 mph day. The wind blows better than 8 months a year like this. The only day the wind is not blowing? It is blazing hot and the sun beats down on us for 12 hours. This should be a good start for renewables.

    We have been in the building now for 6 months so I do not have 12 months of bills yet. I do not know if we are allowed to say we are on a Facebook site on here. If we are allowed then do a search for Independent Electric in Levelland, Texas and you will be able to see the construction of the building. If I am not then Mods please can you edit this? Then maybe people could PM me and I could let the interested people know.

    I will be sure and keep you all in the know on this as I progress. After being in the industry for 30 years this has gotten me just a tad excited about things again.

    Thanks to all...
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Starting solar set up
    DDuffeeInc wrote: »
    I thought Kyocera was my choice brand but now I am also looking at Solarworld since they are multi cell.
    What is mult-cell?

    I think Solarworld is saying that the panels are poly-crystalline cells. So are most (all?) Kyocera.

    The next "step up" is mono-crystalline... The two advantages are:
    1. No "fractured blue crystalline" look. Mono-crystalline cells are a uniform near black color (aesthetics).
    2. Mono-crystalline cells are slightly more efficient, so the same physical size array will output a bit more energy. If you are not constrained by space--Look at the $$$/Watt pricing for panels. It may not be worth paying extra for a solar array if color or space limitations are not an issue.
    We really do not have many outages but I am tossing the thoughts of a battery back-up system just to see how they work. We are already set up for a generator back-up now. I am goin to take readings on the stand-by panel and see what comes out. When we built the buildin I made sure the large loads were not on this panel. We do have have about a dozen printers and PCs along with about 30 energy efficient lights. If we went into stand-by I could turn off more than half the lights as our building front is mostly glass. I really think 8 hours of battery stand by would be plenty for us to never go down.
    Adding a battery bank really does add cost to the overall system... A hybrid system will end up costing you around 2-3x more $/kWH over grid tie because of the extra hardware costs, battery bank and replacement batteries ever X years, and some extra conversion losses).

    I too would have really liked a Hybrid system for my home--but I could never justify the costs for a couple hour outage every few years.

    Regarding battery bank sizing--Because of the way charge controllers/hybrid inverters work, you typically need a fairly large battery bank... for a 9kW array, you should probably have an absolute minimum of 900 AH battery bank @ 48 volts to handle both the 9kW array (batteries help stabilize the 48 volts system voltage) and manage the surge required to supply typical maximum of 18kW surge current.

    You do also have the choice of AGM (sealed) or flooded cell batteries. AGM's are very nice batteries but tend to be around 2x as expensive as flooded cell. I think good quality Flooded Cell batteries will last longer.
    I do have another question though. Since we are on a Demand Charge rate of $12.00 pr Kwh if I install say a 9,000 Kw system would this power be ahead of Xcel's line while it is in place? We usually have about 22 Kw demand which is $244.00 per month on the bill every month so far. I do realize if we hit the demand early in the morning before the sun comes up then the system will not take the demand.
    I am not sure I understand the question... But, from what little I understand, your monthly billing will simply be based on the maximum of 22kW load peak demand or 9kW peak generation capacity--Which ever is higher.

    If you can figure out why you have a 22kW peak load and cut it by 1/2 (say multiple A/C systems all starting at 6AM--stagger start times so that they start over a 1-2 hour time period, start only 1/2 for slower cool down, etc.) you will have reduced a big chunk of your billing.
    On a side note we are installing a Skystream 600 also withing the next couple of months with this PV system. The wind here, is excellent. Our average wind speed on our site is 13.4 mph. That is from the 3Tier page. The wind yesterday blew 30 to 35 mph. As I type this it is 6:00 am and we are at 15 mph right now going for another 30 mph day. The wind blows better than 8 months a year like this. The only day the wind is not blowing? It is blazing hot and the sun beats down on us for 12 hours. This should be a good start for renewables.
    Will you be placing this on a 60 foot minimum tower?

    I am not a fan of small wind (so take what I say with a grain of salt). Wind turbines tend to be unreliable and the few that have kWH meters attached to the turbine tend not to generate the kWH per month/year suggested by the manufacturer.

    Wind turbines themselves (the nacelle) are not usually that expensive and look pretty reasonable (based on advertized ratings). However, the tower/pole + base and electrical wiring can easily make the total installed costs 2x or more of the price of the turbine.

    Add that most people need to rent a crane or hydraulic mule to service the turbine--the maintenance costs tend to be high too.

    I would suggest finding a local install with, at least, 1 year of logged energy production before purchasing any wind turbine.
    We have been in the building now for 6 months so I do not have 12 months of bills yet. I do not know if we are allowed to say we are on a Facebook site on here. If we are allowed then do a search for Independent Electric in Levelland, Texas and you will be able to see the construction of the building. If I am not then Mods please can you edit this? Then maybe people could PM me and I could let the interested people know.
    Sure, a simply link to your Facebook site is OK. For posters "in the business", we do allow a simple signature back to their website/other link that identifies their business.

    We just do not allow advertising trolling for customers. This site is funded and software supported by NAWS (Northern Arizona Wind & Sun)--A retailer/wholesaler out of Flagstaff Arizona.

    All of us here (other than the two moderators) are volunteers and have no business relationship with NAWS (other than, possibly, as a customer).
    I will be sure and keep you all in the know on this as I progress. After being in the industry for 30 years this has gotten me just a tad excited about things again.

    I agree generating your own power adds a lot of excitement. However, spreadsheet out your costs, kWH generated, and return on investment (or $/kWH based on 20 year system life, maintenance, etc. costs).

    Many people really like the mechanical activity of a wind turbine and apparent low cost of the turbine itself.

    Solar PV systems just "sit there"--while generating lots of kWH in a predictable manner for years without any maintenance other than washing off the panels once in a long while.

    In the end, never forget step 1. Conservation.

    Adding some real time monitoring to your utility power/branch circuits can actually help you cut your electric bill by 25% to 50% by mostly replacing equipment with modern Energy Star (high efficiency) equipment and some modification of behavior (equipment usage, turning off unused loads, etc.).

    Usually, investing your money in conservation first is a much better investment than building out a larger RE system to generate more energy for a less than efficient building.

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • icarus
    icarus Solar Expert Posts: 5,436 ✭✭✭✭
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    Re: Starting solar set up

    Just to add to Bill's comments about battery back up. Unless your grid is very unreliable, you are head and shoulders further ahead (cheaper) with a back up genny. In addition to not having to periodically replace batteries, you will benefit from nearly unlimited run times. In a shop setting, a permanently installed, propane or natural gas uni would take any worry aout the grid going down off the table.

    Tony
  • DDuffeeInc
    DDuffeeInc Registered Users Posts: 12
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    Re: Starting solar set up

    Ok so the battery bank will be out as you have convinced me maybe it is overkill. we do have a generator which can be installed fairly easily.

    The demand charge is going to be around 20 kw a month. I guess I could look at a Powerlink panel or some controller but simpy put, when we need something turned on, we turn it on.

    The setup here will not be a payback for a while. We are installing this for our education and knowledge. Our utility rates here are pretty cheap actually. After the demand charge our rates are actually about 4 cents per kwh. Several residential customers here are paying about 11 cents per kwh. We want to collect the data so when the industry does begin to take hold here we will be prepared for it.

    The web address to see our building is www.facebook.com/independentelectric

    Go to the photos section and look at IE Building pictures, there are several hundred.

    Again, thanks for the input. You guys are the best.
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Starting solar set up

    DDI,

    I setup an example "low key commercial" signature on your last post--You are welcome to edit as you wish.

    I am not trying to dissuade you from installing Hybrid Solar Power--It is really neat stuff... But installing a smaller system for just your office that you can justify as a UPS backup may be something that you can swing as both educational and customer facing.

    Your $0.04 per kWH + Demand Charges shows that even at its cheapest--Solar GT is still a tough sell.

    I would think that instrumenting your power and adding some sort of peak shaving would be interesting side business for your company.

    The when you want power, you turn it on--May become an unaffortable luxury in the near future. Ask me about California where our top tier power rates are approaching $0.60 a kWH.

    Same question I ask the folks that want to install off-grid solar... If your power were $1-$2 per kWH for off grid power (or $0.60 a kWH for summer peak in our case for California)--what would you do different.

    Don't get me wrong, I have seen the dumb stuff too....

    Install automatic lighting systems that turn off the lights at 5:30pm in an engineering HW/SW development building where everyone comes in ~9-10am and leaves ~9-10pm at night...

    After the lights turned off at 5:30pm and every 15 minutes there after, after coffee stirrers stuffed in momentary switches that burned out the lighting relays, after the figured out that none of the emergency lighting was working and people were in the middle of pitch black labs (dead lead acid batteries)--The folks eventually changed their habits... They still came in at 9-10am and went home by 5:30pm...:roll:

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset