Help with solar power and biolet composting toilet

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Hi, I was wondering if someone out there could give me some advice....

I have a biolet composting toilet, I would like to power the toilet using a solar panel and a deep cycle battery. I already have a brand new 75 AH Deep Cycle battery. The biolet manufacturer recommended a 700 watt inverter to convert from 12v-110v. The unit has the following specs...

Average Daily Power Consumption 2-2.5kw

25watt fan (continuous)
25watt mixer (runs for 1 minute after each use)
225watt heater (thermostatically controlled)

Max Wattage 275watts

I would like to hook up a solar panel to some sort of regulator (prevent overcharging) and hook that up to the battery. My question is... What size (Wattage) solar panel and regulator do I need to purchase? Thanks a bunch

-Rich

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  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Help with solar power and biolet composting toilet

    Hi Rich,

    Simple question, not a simple answer.... One way of approaching the problem is exactly how you asked it...

    1. Where do you live? If in the US, find the city nearest one listed in the link below:

    http://rredc.nrel.gov/solar/pubs/redbook/

    2. Usually, the sun's energy is less in winter, and in your case, you will need the heater most in winter... So, assume that you get roughly 2-3 kWhrs per day in winter (on average) and that you need 2.5 kWhrs per day to run the system, and that charging the batteries, running the inverter (assuming 110/220 VAC) your overall efficiency is 80% charging, 80% inverter, 80% solar panel fudge factor derating from factory specs:

    Solar Panel Rating (winter 2 kWhrs per day northern latitudes or "2 hours of sun per day":

    SPr = 2.5 kWhrs per day (load) / (2hours of sun per day) * 0.8 * 0.8 * 0.8 (available sun * all of the efficiencies)
    SPr = 2.44 kW or 2,440 watts of panels (not a small system)...

    Battery size required; Assume 3 days of storage and don't use power below 50% of battery capacity:

    Battery = 2.5 kWhrs (daily power) * 1/0.50 (battery margin) * 3 days (of storage) * 1/0.80 (inverter eff) = 18.75 kWhrs of battery

    Or, in amp*hours at 12 volts (or pick your voltage) (again at 3 days of power storage and 50% battery margin):

    Battery Amp*Hours = 18,750 watthours / 12 volts = 1,562.5 Amp*Hours (at 12 volts) of storage battery.

    The average car sized storage battery is about 100 amp*hours plus or minus--so somewhere around the equivalent of 16 car sized storage batteries (or 21 batteries of the 75 amp*hour one you have).

    The above numbers are probably within +/- 50% of what you would need for your application (depending on your location, the temperature required for running the composting toilet, etc.).

    Now, for the real discussion... That toilet as described uses quite a bit of power. If I try, I can get my 3 bedroom suburban home (just south of San Francisco) down to about 6 kWhrs per day (4 people, washer/drier, fridge, 2 computers, laser printers, lighting, work at home/home school, natural gas hot water/drier).

    The composting toilet represents almost 50% of my power usage. Also, depending on the type of inverter you will purchase, it may have some standby losses too that would need to be added.

    My first question, is, I am guessing, that you already have Grid Tied power (electric utility service) for your place? If so, it would not make much sense to take this unit off-grid. Instead, look into Grid Tied Solar Power where you would connect the solar panels to a Grid Tie Inverter and dump the power directly into your AC Mains... And, if you have a large enough system (and small enough loads), you will actually turn your meter backwards.

    The details of Grid Tied systems vary quite a bit state by state (and even more so, country by country). So, knowing more details about where you live will help somebody here with those questions.

    Regarding the toilet itself, the 25 watt fan running continuously is a pretty large fan--if you can change it to a smaller fan and run it on DC--that would be a help (the best thing to do with solar power is to squeeze every bit of conservation first before you through, very expensive, solar dollars at a problem).

    The 25 watt mixer is not a bad load for solar at all... It can be very easily run with a small solar panel and battery/inverter system (switching the inverter on when running the mixer or changing to a DC motor would save quite a big of "standby" power loads)... In this case, the standby load of an inverter would probably be more than the daily load of the mixer.

    Lastly, the 225 watt heater is a big, variable load, that would be better served by either reducing its need (like adding insulation, passive solar heating to the tank) or even adding active solar hot water or hot air to replace the electrical elements. Other solutions like propane/gas or some other heating source would be another solution would probably be better than solar electric. Using solar electricity is like using a Lexus for a shopping cart in Kmart... It may work, but it is a huge waste of money to use solar electricity (and batteries) to generate heat.

    I will stop here--because I am just guessing at your location, needs, and other stuff. You could easily need 1/2 of the 2.44 kWhr panels (and 1/2 the batteries) that I suggested in the first calculations, but you could also need more... It all depends on your loads, location and habits.

    If you are interested in converting to Solar Electric power, and you have an existing 120 VAC installation, a great way to find your usage is to purchase a Kill-A-Watt meter for $25-$35:

    http://www.amazon.com/P3-International-Kill-Electricity-Monitor/dp/B00009MDBU

    Knowing your daily and monthly loads (in kWatt*hours or 1,000x Watt*Hours is the conversion) will take a great part of the guess work out of sizing your solar electric system, and also help you to conserve power in you day to day living.

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • System2
    System2 Posts: 6,290 admin
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    Re: Help with solar power and biolet composting toilet

    Hi Bill,

    Thank you so much for your detailed response. 

    1. Where do you live? If in the US, find the city nearest one listed in the link below:

    My location is 60miles south of Mt. Lassen, Northern California on 78 acres of wilderness.  I have a small cabin that I use maybe once a month spring, summer, & fall.  I was trying to figure out a septic system and ended up buying a Biolet Deluxe self contained composting toilet instead.   I checked the link that you gave me; the closest city would be Sacramento.   Although, I know that I'm real close to Paynes Creek (approximately 10 miles).

    16 car sized storage batteries (or 21 batteries of the 75 amp*hour one you have).
    Yikes! Definitely not what I was hoping for, much more than I'm willing to take on.

    My first question, is, I am guessing, that you already have Grid Tied power (electric utility service) for your place?  Unfortunately, there is no grid power where I'm at, the closest thing I have is a Honda Eu 1000 watt generator.  I usually run it at night for about 5-6 hours.  It does have a built in 12volt battery charger.

    Regarding the toilet itself, the 25 watt fan running continuously is a pretty large fan--if you can change it to a smaller fan and run it on DC--that would be a help  The fan is actually part of the self contained unit and can't be run separately.  The unit is sort of an all or nothing system, I can't run the fan, mixer, or heater independently.   

    I was hoping to atleast be able to run the toilet with an inverter and my existing 75AH deep cycle battery for about 18 hours/day and charge it at night with my gen set.  Based on your equasions, I don't think it will hold out for 18 hours unless I keep the thermostat real low reducing the power consumption from the heating unit.  Although, I'm wondering if this might hinder the performance of the toilet and make it useless.

    If this won't work, I think I'll go and dig a hole out in the woods  :-)  Thanks again for all of your help.

    -Rich
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Help with solar power and biolet composting toilet

    Rich,

    I cruised by the Biolet web site and see that it requires a minimum temperature of 64F to operate... Can you, through solar (passive or active) keep the room/supply air at that minimum temperature? Is there an air inlet where you can run some black painted PVC pipe (under glass in wooden frame, if needed) to warm the supply air? A simple mixer (warm/cold) to prevent overheating on hot days would probably almost eliminate the need for a heater except on the coldest days.

    If there is no inlet pipe, just suppling heated air into the toilet room from you solar hot air panel (weather stripping the interior door to isolate the rest of the cabin) may be enough to keep it warm and happy. Especially since you are running part time. The constantly running fan (if it is exhausting room air) is not a great thing for keeping the cabin interior temperature comfortable (cold days, pull in cold air, hot days, pull in hot air to room).

    Also, it needs positive airflow for composting. It appears that they have a #30 unit (no heater, no fans) where they simply install a 12 volt @ 0.6 amp fan to force more air through the unit for more capacity... If you can on the exhaust riser (create negative pressure in unit and no air leaks in-building) install a similar fan connected to a small solar panel (10-20 watt unit--don't bother with a battery if you are happy with 5-6 hours of generator operation today), you would probably be pretty happy with the results.

    Doing the two items above would probably allow you to use the 75 amp*hour battery and generator for "mixing" flushes during the times the generator is not running. The 25 watt fan and mixer (without the heater) should work fine with the battery for about 18 hours between charges (25 watt / 12 volts = 2 amps ... 75 amp * 1/2 (50% battery reserve) / 2 amps = 18.75 hours).

    If you wanted to run just the fan (and mixer) 24 hours per day from solar using an inverter and solar panels (and not the heater), it is not near as bad... Probably just 4-6x 75 amp*hour batteries (for 3 days of reserve power), and 200-400 watts of panels (with appropriate low-loss inverter) would work well (use a controller to prevent over-discharging of of batteries)... But a simple 12volt fan and 1 panel hacked into the exhaust pipe would be so much cheaper and easier to install and operate.

    And if you have issues with temperature, only turn on the heater when the generator is running.

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • System2
    System2 Posts: 6,290 admin
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    Re: Help with solar power and biolet composting toilet

    I cruised by the Biolet web site and see that it requires a minimum temperature of 64F to operate... Can you, through solar (passive or active) keep the room/supply air at that minimum temperature? Is there an air inlet where you can run some black painted PVC pipe (under glass in wooden frame, if needed) to warm the supply air? A simple mixer (warm/cold) to prevent overheating on hot days would probably almost eliminate the need for a heater except on the coldest days. 

    This is a very interesting idea.  The bathroom is new construction so I can add an inlet pipe no problem.  I'm going to have to look into constructing something, I do have two unused solar water heater cylinders, I'm wondering if I could use these somehow to maintain the 64degree min. temp., hmmm...  I'll do a google search on keywords "passive soalar hot air panel designs" and see what I come up with.

    If there is no inlet pipe, just suppling heated air into the toilet room from you solar hot air panel (weather stripping the interior door to isolate the rest of the cabin) may be enough to keep it warm and happy. Especially since you are running part time. The constantly running fan (if it is exhausting room air) is not a great thing for keeping the cabin interior temperature comfortable (cold days, pull in cold air, hot days, pull in hot air to room).

    I think the idea behind the integrated fan is to assist with evaporation.  In fact, they even sell an aftermarket solar powered fan that fits inline with the exhaust pipe.  I'm definately going to insulate the heck out of the bathroom although, I currently have a curtain for a door.  The cabin is sort of a work in progress, hauling thousands of pounds of lumber up there in my toyota pu is very time consuming.

    Also, it needs positive airflow for composting. It appears that they have a #30 unit (no heater, no fans) where they simply install a 12 volt @ 0.6 amp fan to force more air through the unit for more capacity... If you can on the exhaust riser (create negative pressure in unit and no air leaks in-building) install a similar fan connected to a small solar panel (10-20 watt unit--don't bother with a battery if you are happy with 5-6 hours of generator operation today), you would probably be pretty happy with the results. 

    I've been looking into these solar fans, should cost me about $50 for the fan and about $100 for the solar panel, this is right around my budget.  I think between the solar fan, manual cranking the internal composting bin during the day, my gen set at night, insulating the bathroom, and building a passive system for heating the room air temp., I should have a working system.

    Doing the two items above would probably allow you to use the 75 amp*hour battery and generator for "mixing" flushes during the times the generator is not running. The 25 watt fan and mixer (without the heater) should work fine with the battery for about 18 hours between charges (25 watt / 12 volts = 2 amps ... 75 amp * 1/2 (50% battery reserve) / 2 amps = 18.75 hours).

    This is good news, I'm glad the battery won't go to waste.  I'll still need an inverter to convert from 12v to 110v for the exhaust fan and mixer, I can turn the heater off manualy at the thermostat.  Do you have any recommendations for a site where I can purchase a fan, small solar panel, and an inverter?  I'm guessing I won't need a 700watt inverter if I'm not running the heater using battery power, maybe something a bit smaller?

    If you wanted to run just the fan (and mixer) 24 hours per day from solar using an inverter and solar panels (and not the heater), it is not near as bad... Probably just 4-6x 75 amp*hour batteries (for 3 days of reserve power), and 200-400 watts of panels (with appropriate low-loss inverter) would work well (use a controller to prevent over-discharging of of batteries)... But a simple 12volt fan and 1 panel hacked into the exhaust pipe would be so much cheaper and easier to install and operate.

    I agree, after all I've spent so far, cheaper is the way I'm going to start out.  Also, I'm a bit afraid of leaving batteries connected to solar panels while I'm not there, I've seen some pretty nasty pictures on the internet of exploded batteries from high temps. and overcharging.  I'm going to be building my well ventelated battery storage box this weekend made out of concrete board.

    Thanks again for all of your help, I'll post pictures of my progress on the web next week.  I'm going to go off into cyberspace now and research this passive solar hot air setup you mentioned.
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Help with solar power and biolet composting toilet

    Rich,

    For Passive Solar I was, more or less, talking about a south facing room with good sun and a window (and shade?) that you could open an close depending on heat gain or loss requirements.

    The active solar could be of several types... From some black painted PFC or metal duct pipe against the wall to building a glass top box with wood sides and an air vent top and bottom to the room (bottom lets in cool room air, top exhausts warmed air back to room). You could place a piece of sheet metal painted black, spaced evenly between the glass and bottom, to gather the heat better and transfer it to the air stream. And, if needed, you could add a solar powered fan for forcing more air (make up for small piping, long runs, or if convective flow is not possible).

    There are companies that make solar hot air heat exchangers for home heating. From what I have read, a properly designed system can use 40-80 sq. feet of collector to heat enough hot water for a family of 2-4 people... If possible, just build one out of 4x8 exterior grade plywood and some scrap glass and see how it works for keeping the small room warm.

    Since it is probably a warm place in the summer, you would mostly need this for the winter. You may be able to simply mount this vertically on a south facing wall (if you are lucky enough to have one nearby) and get all the warm air you need for much of the winter. Summer you will probably need to close the vents.

    Regarding the liquid wastes, I saw that one model actually had a drain for to draw off the liquids... Perhaps you can figure a way to do that for yours (or just run the heater when you have the generator running would probably be enough).

    Good Luck!
    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Help with solar power and biolet composting toilet

    Rich,

    I forgot to add... The inverter--you may be able to get away with a very cheap modified sine wave inverter... Those run $30-$50 for a couple hundred watt unit.

    However, modified sine wave inverters are really more square wave than sine wave and can overheat motors and some other electronic equipment--plus they may not last that long in continuous operation.

    www.Xantrex.com has a very nice inverter/battery charger family where you connect your AC (mains or generator power) to the AC in, connect DC to your battery bank, and your load to the output. The inverter will either supply power from the batteries, or automatically just pass your generator AC power straight through and use the excess to also charge your batteries.

    However, I am sure that they are not cheap--but you would probably enjoy having a little AC power in your cabin for various needs and, combined with a solar panel/charger, would be a nice base for starting with off-grid power.

    Somebody here can probably give you a better idea of what inverter/combo units would be best for your situation.

    Hmmm... I just went through Xantrex's Inverter/Charger products and it looks like 2,000 watts is the minimum size for a sine wave inverter/charger from them. They do have a few smaller units in mod-sine wave--but the smallest is still around 1kW (you would need a bigger battery bank to use something this large--and of course, more charging/solar panels/and it goes on and on...

    Read through the specifications and then search for other brands that may better meet your needs.

    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset
  • System2
    System2 Posts: 6,290 admin
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    Re: Help with solar power and biolet composting toilet

    I think working on heating the room is going to be my first project. I'm heading up to the cabin this weekend to install a tankless propane water heater. I'll build the passive solar area heater in my garage this week. I've come accross some equasions and neat designs online. I read that the wall unit should cover 1sq. ft for every 10sq. ft. of the room floor size. My bathroom is 8x4 so I'll start with a 4sq. ft. frame, I can pick up dual pane window realy cheap at habitat for humanity and the rest of the material I'm sure I can get at Home Depot.

    My problem is the location of the bathroom, I have 3 walls facing S/W, N/W, and N/E. My roof has good sun exposure, maybe I will use a forced air system with a solar fan, I'm still checking on prices. My other problem is the inverter you mentioned, if the cheaper modified sine wave version may not be dependable for continuous use, I'll have to check into other inverter options.

    The drain on my biolet is for overflow, I think the tube is set high up on the tank.

    This is going to be a good science project ;)
  • BB.
    BB. Super Moderators, Administrators Posts: 33,447 admin
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    Re: Help with solar power and biolet composting toilet

    I am not sure I would use a modern double pane window... Many are low E coated glass that is an IR reflector... For "real" solar heat collectors they use low iron glass (good IR pass thru). Double pane make make sense if you get very cold weather during the day (snow/hard freezing weather)... But for

    A good alternative would be to find an old (as clear as possible) sliding glass door and use it for the cover. Would also be a bit stronger against thermal shock (spraying water on hot surface) and vandals (look for tempered glass mark).

    Have Fun!
    -Bill
    Near San Francisco California: 3.5kWatt Grid Tied Solar power system+small backup genset